1.桶板修整與定級(jí)干燥時(shí)桶板兩端有時(shí)會(huì)開(kāi)裂,要將這部分切掉,并仔細(xì)檢查每一片桶板是否完好。同時(shí)將不同品質(zhì)的桶板分開(kāi)。
When repairing and grading and drying the barrel board, there may be cracks at both ends of the barrel board. This part should be cut off and each piece of barrel board should be carefully checked for completeness. Simultaneously separate the barrels of different qualities.
2.整理桶板決定桶板的內(nèi)外面,雙面切削的機(jī)器將桶板加工為理想的形狀,內(nèi)面是凹面,外面是凸面。
2. Organizing the barrel board determines the inside and outside of the barrel board. A double-sided cutting machine processes the barrel board into an ideal shape, with a concave inner surface and a convex outer surface.
3.拼接桶板桶板拼接是加工桶板邊,這是決定裝桶時(shí)桶板彎曲度的關(guān)鍵。桶板加工成為中間寬,兩端窄,桶板中間的寬度決定橡木桶的中間直徑。
3. Splicing of barrel plates and barrel plates is the key to determining the bending degree of the barrel plates during loading, as it involves processing the edges of the barrel plates. The barrel board is processed to be wide in the middle and narrow at both ends, and the width in the middle of the barrel board determines the middle diameter of the oak barrel.
4.裝配橡木桶這個(gè)步驟是手工操作。將桶板一塊一塊的拼在一個(gè)堅(jiān)實(shí)的鐵制桶模上,頂端緊密拼接,末端開(kāi)放,用幾個(gè)制桶篩固定住。
4. The process of assembling oak barrels is a manual operation. Assemble the bucket boards one by one onto a solid iron bucket mold, with the top tightly connected and the end open, and secure with several bucket screens.
5.彎曲成型為了將桶板彎曲成型橡木桶,需要將桶板加熱,有的是用蒸汽加熱,更普遍的是用火烤同時(shí)噴水。蒸熱后,用繩子套住開(kāi)放的那頭,將桶板篩緊,再用制桶篩套住,一個(gè)橡木桶體基本成型。
5. Bending Forming In order to bend the barrel board into an oak barrel, it is necessary to heat the barrel board, some of which are heated by steam, and more commonly, they are roasted over fire and sprayed with water. After steaming, wrap a rope around the open end, sieve the barrel tightly, and then use a barrel sieve to wrap it, forming an oak barrel body.
6.烤干、篩桶和烘烤被制桶篩套住的桶板1壓力很大。這時(shí)將桶身放到火上烘干為彎板而增加的水分,減輕桶板的壓力。接著用幾個(gè)制桶篩將桶身篩住,使桶身受力均衡,逐漸合縫??靖珊秃Y桶大約30-40分鐘。這時(shí)會(huì)根據(jù)需要烘烤桶身。烘烤度依賴時(shí)間而定,時(shí)間越長(zhǎng),烘烤度越重。
6. The pressure on the barrel plate 1 that is covered by the barrel sieve during drying, screening, and baking is high. At this point, place the barrel on the fire to dry and increase the moisture content of the bending plate, reducing the pressure on the barrel plate. Next, use several barrel making sieves to screen the barrel body, so that the force on the barrel body is balanced and gradually fits together. Roast and sieve for approximately 30-40 minutes. At this point, the barrel body will be baked as needed. The degree of baking depends on time, and the longer the time, the heavier the degree of baking.
7.烘烤之后,將桶身兩頭用切磨機(jī)切磨出端板槽。
After baking, cut and grind the two ends of the barrel body into end plate grooves using a cutting mill.
8.制桶端板制桶端板比較簡(jiǎn)單,將桶板放在切削機(jī)上切削板邊,磨光。然后一塊一塊拼成桶端板。所有板塊兩端都鉆了釘眼,用木榫釘或合縫鋼釘釘緊。
8. Making the barrel end plate is relatively simple. Place the barrel plate on the cutting machine to cut the edge of the plate and polish it. Then piece by piece, assemble the bucket end plate. All plates were drilled with nail holes at both ends and fastened with wooden tenon nails or joint steel nails.
9.切端板用機(jī)器將端板切成規(guī)定規(guī)格的圓形。端板的 直徑非常關(guān)鍵,必須在切之前決定。
9. Cut the end plate into circular shapes with specified specifications using a machine. The diameter of the end plate is crucial and must be determined before cutting.
10.裝端板裝端板時(shí)需將桶身一頭的桶篩松開(kāi),將端板嵌入后再篩上。
10. When installing the end plate, it is necessary to loosen the barrel sieve at one end of the barrel body, insert the end plate, and then screen it on.
11.完成一個(gè)橡木桶將橡木桶里外的污跡清理干凈,方法有多種,機(jī)器磨污,或用沙子去污,使橡木桶看上去清潔干凈。
11. Complete an oak barrel to clean the stains inside and outside of the barrel. There are various methods, such as machine grinding or sand cleaning, to make the barrel look clean and tidy.
12.裝桶篩用桶篩代替制桶篩,這個(gè)過(guò)程是用專門的機(jī)器操作。
12. Using a drum screen instead of a drum screen is a process that is operated by a specialized machine.
13.測(cè)試 是測(cè)試。用熱水測(cè)試桶是否滲漏,熱水有壓力,可以測(cè)試出桶是否滲漏。如果發(fā)現(xiàn)滲漏,可以修補(bǔ)或重?fù)Q桶板。一些釀酒師愿意購(gòu)買未用熱水測(cè)試的橡木桶,認(rèn)為熱水會(huì)引發(fā)霉菌及其它問(wèn)題。
13. Testing is testing. Use hot water to test the bucket for leaks. If the hot water is under pressure, the bucket can be tested for leaks. If leakage is found, the barrel board can be repaired or replaced. Some winemakers are willing to purchase oak barrels that have not been tested with hot water, believing that hot water can cause mold and other problems.
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